J100 Nozzle Disassembly

Here is a detailed step-by-step guide along with an accompanying video.

Video

Step 1: Introduction to Disassembly 0:00

generated-image-at-00:00:00

  • Overview of the nozzle assembly components: motor, ESC, and top bracket.

  • Note that the example is made from spare parts and may differ from your assembly.


Step 2: Preparing for Disassembly 0:12

generated-image-at-00:00:12

  • Identify the two top screws on the nozzle assembly.

  • Cut the silicone off the screw heads using a knife.

  • Use a pick if necessary to remove any silicone residue.


Step 3: Removing the Top Screws 0:22

generated-image-at-00:00:22

  • Use a 2.5mm Allen screwdriver to remove the screws from the top of the nozzle assembly.

  • Set the screws aside for reassembly.


Step 4: Separating the Assembly 0:57

generated-image-at-00:00:57

  • Carefully pull apart the nozzle assembly.

  • Be aware that the ridge may be coated in silicone, making it difficult to separate.


Step 5: Identifying Internal Components 1:07

generated-image-at-00:01:07

  • Locate the clockwise and counterclockwise plugs inside the assembly.

  • Note that the writing on the plugs may be small.


Step 6: Unplugging the Cables 1:18

generated-image-at-00:01:18

  • Clean off any factory silicone surrounding the plugs before unplugging.

  • Be cautious not to damage the wires or plugs.


Step 7: Avoiding Motor Disassembly 2:04

generated-image-at-00:02:04

  • Do not remove the screws around the top of the motor.

  • Opening the motor can dislodge bearings and ruin waterproofing.


Step 8: Removing the ESC Bracket 2:11

generated-image-at-00:02:11

  • Use a knife to carefully cut around the base of the ESC plug to score the silicone.


Step 9: Cleaning Silicone Residue 2:23

generated-image-at-00:02:23

  • Clean off any additional silicone around the ridge of the bracket before installing a new ESC.


Step 10: Sealing the Assembly 2:37

generated-image-at-00:02:37

  • Do not use RTV for sealing; it requires a flush mounted edge.

  • Use plumbing grade silicone for waterproofing and filling gaps.


Step 11: Final Notes 3:03

generated-image-at-00:03:03

  • Ensure proper sealing when reassembling.

  • Contact your local dealer for further questions.