J100- How to Swap Terminal Blocks V1 and V2

the step-by-step process for swapping terminal blocks on the J100, ensuring proper installation and functionality.

 

Key Steps

 

1. Gather Tools and Identify Terminal Blocks 0:01

  • Required tools:

    • 3mm bit

    • 2.5mm bit

  • Identify V2 terminal blocks by extra terminals and 3mm screws.

 

2. Remove Existing Terminal Block 0:17

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  • Undo the two screws on the terminal block.

  • Peel the terminal block off.

 

3. Remove Shoulder Bolts for V1 to V2 Swap 0:32

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  • For V1 to V2 swaps, remove the four shoulder bolts using the 2.5mm bit.

 

4. Keep Wires Organized 0:49

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  • Maintain the position of wires to avoid confusion.

  • Note that larger wires go in the middle.

 

5. Remove Bus Bar Screws 1:19

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  • Undo the 3mm hex head screws on the bottom side.

  • Be cautious as these screws may be tight due to factory lock type.

 

6. Separate Bus Bar Screws 1:50

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  • Keep screws with washers separate from the top screws.

 

7. Install Bus Bar 2:11

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  • Ensure the thicker side of the bus bar faces the front to avoid damaging wires.

 

8. Disconnect Fragile Wire 2:17

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  • Carefully push down on both sides of the connector clip to disconnect.

 

9. Reinstall V1 Terminal Block 2:53

  • Use the 2.5mm bit to install the V1 terminal block.

 

10. Replace Missing Rubber Pieces 3:18

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  • If rubber pieces are missing, transfer them from the old terminal block.

 

11. Connect Wires to Bus Bar 4:14

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  • Connect the clip to the rectangle input hole.

  • Ensure the bus bar is secured.

 

12. Install Wires to Terminal Block 5:26

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  • Connect the two wires for the four nozzle drone on the outside terminals.

 

13. Secure Thicker Wires 6:08

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  • Connect thicker wires to the arm power terminals.

 

14. Tighten Terminal Screws 7:03

  • Use the 3mm bit to tighten down all terminal screws.

 

15. Install Shoulder Bolts 9:00

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  • Use the 2.5mm bit to install shoulder bolts, ensuring not to overtighten.

 

16. Repeat for Positive Side 10:07

  • Follow similar steps for the positive side, noting the absence of the clip.

 

17. Finalize Installation 12:34

  • Tighten all screws and ensure everything is secure.

 

18. Reverse Process for V1 to V2 Swap 14:40

  • Follow the same steps in reverse for swapping back to V2 terminal blocks.

 

Cautionary Notes

  • Be careful not to strip screws when removing or tightening.

  • Avoid overtightening screws to prevent snapping.

 

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